Micro Precision MP5500 Dimensional Calibrators | Universal Thread Measuring Machine | Universal thread measuring machine

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SKU Micro PrecisionMP5500 Categories , Manufacturer Model Number

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Description

Item No.: MP5500

Product name: Universal thread measuring machine


Inside measuring range: 2.5~620mm


Outside measuring range: 1.0~620mm


Resolution: 0.01μm


Max measuring length: 250mm


Min thread pitch: 0.1mm


Measuring force range: 0.04 ~ 0.15N


Application: Measure all parameters of plug or ring gauge in 2~5 min.

Functions

  • Full-automatic measurement for comprehensive parameters of cylindrical thread plug gauges, cylindrical thread ring gauges, taper thread plug gauges, taper thread ring gauges, plain ring gauges, plain plug gauges and other gauges with internal & external dimensions, including virtual pitch diameter , single pitch diameter, basic pitch diameter, major diameter, minor diameter, thread pitch, thread angle, half of thread angle, flank straightness, lead angle, taper, etc.
  • Can measure trapezoidal thread gauges, buttress thread gauges, sawtooth thread gauges and other large-slope thread gauges.
  • Can measure comprehensive parameters of single thread and multiple thread.
  • Measure various thread gauges according to GB, ISO, BS, ANSI, DIN, JIS, API standards. With comprehensive and professional thread standards in database, it meets requirements of most customers.
  • Automatically generate test report according to selected standard.
  • After once measurement, the software can records various parameters of thread and display data of any position, in addition it generates the thread curve, relevant parameters and analysis chart automatically.
  • Measuring probe and workholder are identified automatically, which avoids collision of measuring probe caused by misoperation.
  • One-sided or two-sided measurement and analysis for gauges.
  • Controller for measuring pin positioning: with an easy-to-use buttons control box, the operation is more flexible.
  • User-friendly English software system and simple & convenient operation.
  • Test results are saved automatically with name of measuring series number + size of measuring gauge + type of measuring gauge, which can be recognized easily. With centralized database management for measuring records, the user can query and manage the measuring records according to object type, testing institution, manufacturing number, inspector, submitted institution, equipment number, inspection date, effective date, etc.
  • Can print multiple selected test records or test certificates from database at once time.
  • Can export test data to Word, Excel, AutoCAD (optional) files.
  • Data backup and restore.
  • Output reports in a variety of formats in Word or PDF, particularly the format can be customized.
  • Support user-defined standards.

Parameters Item No.: MP5500-200

Outside measuring range (1.0-250)mm


Inside measuring range (2.5-250)mm


Max measuring length 250mm


Min thread pitch 0.1mm


Weight 2000kg


Dimension 200×90×91cm



Parameters Item No.: MP5500-300

Outside measuring range (1.0-350)mm


Inside measuring range (2.5-350)mm


Max measuring length 250mm


Min thread pitch 0.1mm


Weight 2000kg


Dimension 200×90×91cm



Parameters Item No.: MP5500-400

Outside measuring range (1.0-450)mm


Inside measuring range (2.5-450)mm


Max measuring length 250mm


Min thread pitch 0.1mm


Weight 2000kg


Dimension 200×90×91cm



Parameters Item No.: MP5500-500

Outside measuring range (1.0-550)mm


Inside measuring range (2.5-550)mm


Max measuring length 250mm


Min thread pitch 0.1mm


Weight 2000kg


Dimension 200×90×91cm



Parameters Item No.: MP5500-600

Outside measuring range (1.0-620)mm


Inside measuring range (2.5-620)mm


Max measuring length 250mm


Min thread pitch 0.1mm


Weight 2000kg


Dimension 200×90×91cm



Measuring uncertainty:
Cylindrical or Taper ring gauge(Mimor diameter >2.5mm, half of thread angle ≥27°)


Minor diameter(μm) 3.0 + L/200


Pitch diameter(μm) 3.0 + L/200


Thread pitch(μm) 0.8 + L/200

Cylindrical or Taper plug gauge (Major diameter >1.0mm, half of thread angle ≥27°)

Major diameter(μm) 2.9 + L/200


Pitch diameter(μm) 2.9 + L/200


Thread pitch(μm) 0.8 + L/200


Plain ring or plug gauge(μm) 2.0 + L/200


Other measurement(μm) 2.0 + L/200

Contour measurement

Outside measuring range (0-250)mm


Inside measuring range (2.5-250)mm


Resolution of X-axis and Y-axis 0.01μm


Accuracy of X-axis ±(1.5+L/100)μm


Accuracy of Z-axis ±(1.5+L/100)μm


Max gradient 75°(T-shaped measuring probe)


Measuring force (40-150)mN


Measuring speed (0.01-2)mm/s

Description

MP5500 achieves full-automated and precision measurement of comprehensive thread parameters by using precision linear encoder system, precision air bearing driving system, high-end servo motor control system, high performance industrial computer control system and large capacity memory technology. After driving the measuring probe to contact with workpiece by precision air bearing system, the software records the horizontal and vertical coordinates in measuring process by applying precision linear encoder system, then, on the basis of synthesizing the two-dimensional measuring values, the software calculates and obtains a variety of thread parameters according to relevant definitions from norms.

MP5500 is a full-automated measuring machine. The operator only needs to install the thread gauge, select matching standard and input scanning length in software, then the system measures automatically after click the “start” button. The software displays real-time tooth profile curve of thread gauge, and calculate the major diameter, pitch diameter, minor diameter, thread pitch, thread angle, other thread parameters automatically. Finally the system qualifies a variety of thread parameters according to selected thread norm, and test report is generated automatically. The whole process is completed in 2 min.


Features

Full-automated measurement: Scan test objects and display all values in 2 minutes without manual intervention and calculation. According to selected thread standards, the system generates the test report finally. That significantly simplifies the operator’s work, as well as improves the measuring efficiency, quality and accuracy.


Resolution is 0.01um; High accuracy, high stability and high repeatability.


Simple, humanized design: Thanks to quick workholders for thread, object installation is very simple and easy. Due to user-friendly software interface, the operator can be trained to use it within a few minutes. Operation of the machine is extremely simple.


3D navigation function(Patent No.1): Greatly improve the operating convenience, accuracy, safety and reliability.


Convenient and accurate replacement of measuring pin(Patent No.2): Thanks to innovative structure for probe installation, the probe is fixed easily and simply. This structure eliminates errors caused by repeated installation, which guarantees excellent repeatability.


Combined workholder(Patent No.3): Thanks to two-in-one and three-in-one workholders, gaskets and heel blocks are not required. These workholders can be used for measuring both thread ring and plug gauges, which makes work more simple and efficient, moreover reduces risk of misoperation.


Ingenious balancing mechanism(Patent No.4): Thanks to ingenious balancing mechanism, the problem of Z-axis swing while X-axis movement is solved completely, which ensures the stability of the coordinate system during scanning, consequently measuring accuracy is improved.


Accurate & sensitive measuring force system


Measuring force automatically varies from 0.01 ~ 0.10N according to different gradient during scanning. Thanks to micro measuring force, measuring pin is almost abrasion-free, so lifespan of probe is very long, in addition test objects are protected as well. The micro measuring force also greatly helps to achieve measurements for steep-slope thread gauges.

Applications

Can measure:


Thread plug gauge


Shell thread plug gauge


Thread ring gauge


Shell thread ring gauge


American Standard unified thread gauge


55 ° non-sealing pipe thread plug gauge


55 ° non-sealing pipe thread ring gauge


Thread sealing pipe thread with Regulation (RB)


Wei’s taper pipe thread gauges


Brunel taper pipe thread gauges


ACME taper pipe thread gauge


DIN thread gauge


JIS thread gauge


Special thread gauges for gas cylinders


ACME cylinder pipe thread gauge





API SPEC 5B series gauge:


Oil pipe thread gauge


Oil pipe taper gauge


Oil pipe taper master gauge


Oil casing thread gauge


Oil casing taper gauge


Oil casing taper master gauge


Oil pipeline gauge





API SPEC7-2 series gauge:


Numeric oil drill pipe joint thread gauge


Numeric oil drill pipe joint thread master gauge


Regular type oil drill pipe joint thread gauge


Regular type oil drill pipe joint thread master gauge


Full bore type oil drill pipe joint thread gauge


Full bore type oil drill pipe joint thread master gauge





API SPEC 11B series gauge:


Rod thread gauge


Double pin plug gauge


Double taper plug gauge


Incompetence plain plug gauge


Plain master ring gauge


Trapezoidal thread plug gauge



Standard configuration

1. MP5500 host machine


2. Workholders


3. Jacking fixture


3. Measuring pins group


4. Standard thread gauges


5. Standard plain ring gauges


6. Standard plain plug gauges


7. Built-in regulations and standards


8. Testing software


9. Computer


10. HP color laser printer


11. Aluminum alloy box for accessories


12. User manual


13. Product certification and warranty card





Optional configuration


1. Software module for trapezoidal thread measurement


3. Measuring pins for trapezoidal thread measurement


4. Software module for profile measurement


5. Measuring tips with spherical face


6. Other workholders


7. Water-free, oil-free, silent air supply system


8. Electronic moisture-proof case 


Oil pipeline gauge

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Laboratory Calibration

Micro Precision operates 36 laboratories globally providing reliable localized support

  • Certified metrologists staffing laboratories in North America, Central America, South America, Europe, Asia, and the Middle East
  • Comprehensive scopes of accreditation to meet a broad range of customer needs
  • Expedited calibration services available
  • Pickup and delivery services available
  • Environmentally controlled facilities to ensure high quality and accurate calibrations and measurements.
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Laboratory Calibration

Micro Precision operates 36 laboratories globally providing reliable localized support

  • Certified metrologists staffing laboratories in North America, Central America, South America, Europe, Asia, and the Middle East
  • Comprehensive scopes of accreditation to meet a broad range of customer needs
  • Expedited calibration services available
  • Pickup and delivery services available
  • Environmentally controlled facilities to ensure high quality and accurate calibrations and measurements.
Calibration Service For This Equipment
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When a piece of equipment fails you have the option to repair or replace that item. Oftentimes repair is an economical and efficient solution. Micro Precision’s repair offering provides advantages to our customers:

  • Cost effective; often less than OEM
  • Efficient; often much better turn-time than the OEM
  • Flexibility; willingness to work with customers to meet their needs
  • Warranted repairs
  • Ability to service many obsolete instruments
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When a piece of equipment fails you have the option to repair or replace that item. Oftentimes repair is an economical and efficient solution. Micro Precision’s repair offering provides advantages to our customers:

  • Cost effective; often less than OEM
  • Efficient; often much better turn-time than the OEM
  • Flexibility; willingness to work with customers to meet their needs
  • Warranted repairs
  • Ability to service many obsolete instruments
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From the leasing of specialized electronic equipment for a specific task, to the purchase of physical and dimensional tools, we offer leasing services as well as used test equipment sales. We also locate hard-to-find electronics, and provide flexible options to meet ever-changing equipment needs.

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Cost Effective Test Equipment Options

From the leasing of specialized electronic equipment for a specific task, to the purchase of physical and dimensional tools, we offer leasing services as well as used test equipment sales. We also locate hard-to-find electronics, and provide flexible options to meet ever-changing equipment needs.

Rent or Purchase This Equipment
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Micro Precision can perform instrument calibration services on equipment from variety of applications for specific industries and lines of business. If you have a calibration need that is not listed in this area, please contact us.

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ANAB Accredited to ISO/IEC 17025-2017 Accredited semiconductor wafer thickness and precision step hight calibration.

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