Micro Precision MP2018 Dimensional Calibrators | Dial Indicator Calibrator | Automated Dial Indicator Testing Machine

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Description

Item No.: MP2620

Product name: Fully Automated Dial Indicator Testing Machines


Measuring Range: 0~50mm


Resolution: 0.01μm


Repeatability: 0.01μm


Indication error: Random 2mm≤0.6µm, Random 10mm≤0.8µm, 50mm≤1µm


Application: Measure all kinds of indicator.

Functions

  • Measure dial gauges, micrometer dial indicators, dial test indicators, dial bore indicators, comparators automatically according to the newest relevant regulations and standards.
  • Measure the above objects with digital display automatically.
  • Measure the above objects with imperial system automatically.
  • Semi-auto testing function, which is for testing dial indicators with stains.
  • Automatic zeroing after click Start.
  • Overstandard hinting in measuring process.
  • Process and qualify the measured data automatically.
  • Can display and print former test data and test reports including error sheet or curve of measuring points and deviation values compared to specified standard.
  • Can query and manage the test records according to object type, manufacturer, manufacturing number, inspector, submitted institution, equipment number, inspection date or effective date etc.
  • Can print multiple selected test records at once.
  • Can export test data in Word or Excel.
  • Data backup and restore.
  • Support user-defined template of report.
  • Support user-defined program and tolerance.

Parameters

  • Measuring Range (0-50)mm
  • Resolution 0.01µm
  • Repeatability 0.1µm
  • Accuracy of Automated Reading
  • 1/30 of division value for 0.001mm dial gauge


    1/60 of division value for 0.01mm dial gauge

  • Indication Error
  • Random 1mm ≤0.6µm


    Random 2mm ≤0.6µm


    Random 10mm ≤0.8µm


    Random 30mm ≤0.9µm


    50mm ≤1µm

  • Return Error ≤0.5µm
  • CE Certificate CE-EMC, CE-LVD
  • Interface RS232 (Can convert to USB)
  • Input Voltage AC 220V 50Hz
  • Operation Environment Temp.(20±2)℃, RH(50~70)%
  • Dimension (640×240×530) mm
  • Weight 35kg

Description

Thanks to precision linear encoder system, long-life patented precision rail, high-end servo motor,patented non-reflective light source, high-resolution CCD camera, MP2018 measures dialindicators accurately and automatically by applying with accurate control technology of glass-scale displacement and the intelligent image processing technology. A motor controlled by computer drives glass-scale to travel accurately; All data areacquired by software automatically without manual sampling; Indication values of test object are identified automatically by CCD camera which completely simulates manual reading; That Significantly reduces human labour and brainwork, as well as improves the testing speed.





MP2018 is a fully automated testing machine. The operator only needs to install the dial indicator and select few parameters insoftware,then the machine measures automatically in accordance with selected norm after click the “Start” button. After measurement, the test data and report can be generated and printed quickly(including data list of measuring points, error carve of forward—reverse measuresurement, qualification& eligibility level of indication errors, etc.)

Features

1. Artificial intelligence: Do not need manual reading & recording & calculating and manual adjustment with hand wheel or microdrum.

(1) Scale and indication value are identified automatically by the CCD camera which completely simulates manual reading, without observed, read and recorded by operator


(2) Function of automatic zeroing without manual zeroing before testing;


(3) A motor controlled by computer drives measuring spindle to arrive measuring point accurately, without manual adjustment by hand wheel or microdrum


(4) Powerful software automatically processes and qualifies the measured data, finally generates test result, additionally all test records can be queried, displayed, saved, printed.


2. Special light source:

(1) Patented no-reflective light source(Patent No.: ZL200620056214.1)


(2) If the surface of dial indicator is convex, the no-reflective light source is necessary to assure reliability of test data.





3. New patented slider:


National utility model patent(Patent No.: ZL201220239454.0)


Eliminate gap in forward – reverse measuring by reducing the wear between the slider and the guide rail;


High repeatability: significantly improve lifespan of the slider and guide rail.





4. Humanized design:


Thanks to user-friendly interface, operation of software is extremely simple. With Humanized design for both machine and software, the operator can be trained to use it in a short time. Particularly the system can identify pointer of dial indicator and acquire the indication value of object accurately even if the dial indicator is not in the right center of camera, so the dial indicator can be installed fast, and that simplifies the operating procedure and save operating time.

5. Large-capacity database

With built-in large-capacity storage space for database, the system can record and save all test records automatically.





6. Powerful print


Support user-defined template of report(curve, sheet or error value). Test data can be saved automatically, particularly a number of test reports can be printed at once.

Configuration>

Standard configuration


1. MP2620 host machine


2. Workholder


3. Desktop computer


4. HP laser printer


5. Aluminum alloy case


6. Measuring software


7. Cables


8. User manual


9. Product certification and Warranty card

Optional configuration




1. MP30A digital force testing instrument


2. MP21A Fixture for radial force to dial indicator


Function: test influence of radial force to dial indicator


3. MP22 Extension bar for camera


Function: for testing of bore dial indicator with long rod


4. MP20C Workholder for expanding head bore dial indicator and steel ball-type dial indicator


Function: For testing of expanding head bore dial indicators and Steel ball-type dial indicators


5. MP20G workholder for imperial system indicator with rod diameter Ф9.525mm


6. MP20J workholder for torsion spring indicator and Mechanical comparator with rod diameter Ф28mm


7. MP20E Quick Workholder for lever-type indicator


8. Customize special workholder for rod diameter except Ф4-28mm


9. Machine verification fixture


10. Summer or winter laboratory uniform

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Laboratory Calibration

Micro Precision operates 36 laboratories globally providing reliable localized support

  • Certified metrologists staffing laboratories in North America, Central America, South America, Europe, Asia, and the Middle East
  • Comprehensive scopes of accreditation to meet a broad range of customer needs
  • Expedited calibration services available
  • Pickup and delivery services available
  • Environmentally controlled facilities to ensure high quality and accurate calibrations and measurements.
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Calibration Service For This Equipment

Laboratory Calibration

Micro Precision operates 36 laboratories globally providing reliable localized support

  • Certified metrologists staffing laboratories in North America, Central America, South America, Europe, Asia, and the Middle East
  • Comprehensive scopes of accreditation to meet a broad range of customer needs
  • Expedited calibration services available
  • Pickup and delivery services available
  • Environmentally controlled facilities to ensure high quality and accurate calibrations and measurements.
Calibration Service For This Equipment
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Quality Certified Test Equipment Repair Services

When a piece of equipment fails you have the option to repair or replace that item. Oftentimes repair is an economical and efficient solution. Micro Precision’s repair offering provides advantages to our customers:

  • Cost effective; often less than OEM
  • Efficient; often much better turn-time than the OEM
  • Flexibility; willingness to work with customers to meet their needs
  • Warranted repairs
  • Ability to service many obsolete instruments
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Quality Certified Test Equipment Repair Services

When a piece of equipment fails you have the option to repair or replace that item. Oftentimes repair is an economical and efficient solution. Micro Precision’s repair offering provides advantages to our customers:

  • Cost effective; often less than OEM
  • Efficient; often much better turn-time than the OEM
  • Flexibility; willingness to work with customers to meet their needs
  • Warranted repairs
  • Ability to service many obsolete instruments
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Cost Effective Test Equipment Options

From the leasing of specialized electronic equipment for a specific task, to the purchase of physical and dimensional tools, we offer leasing services as well as used test equipment sales. We also locate hard-to-find electronics, and provide flexible options to meet ever-changing equipment needs.

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Cost Effective Test Equipment Options

From the leasing of specialized electronic equipment for a specific task, to the purchase of physical and dimensional tools, we offer leasing services as well as used test equipment sales. We also locate hard-to-find electronics, and provide flexible options to meet ever-changing equipment needs.

Rent or Purchase This Equipment
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Our Capabilities

Micro Precision can perform instrument calibration services on equipment from variety of applications for specific industries and lines of business. If you have a calibration need that is not listed in this area, please contact us.

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Micro Precision accredited thermodynamic & chemical calibration lab services with temperature, humidity, life science, and pharma capabilities.

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Micro Precision accredited RF & microwave calibration lab services.

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Micro Precision accredited mechanical and dimensional calibration lab services with pressure, torque, force, flow, velocity, and aircraft jack load capabilities.

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Semiconductor

ANAB Accredited to ISO/IEC 17025-2017 Accredited semiconductor wafer thickness and precision step hight calibration.

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Full stack test equipment and instrument calibration services.

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Calibration

Micro Precision offers on-site and worldwide instrument and equipment calibration services and solutions serving a broad range of industry sectors and applications.

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Global Solutions

Providing technical and quality value added services, OEM support, and asset management solutions.

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Equipment Sales

Via our sister company Micro Precision Test Equipment Inc., we offer customers rental and leasing services, which gives our customers flexible options to meet ever-changing equipment needs.

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